2003-2004 Cummins Turbos

2003-2004 DODGE 5.9L CUMMINS

2003-2004 DODGE 5.9L CUMMINS

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2003-2004 DODGE 5.9L CUMMINS

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2003-2004 DODGE 5.9L CUMMINS

Upgrade the turbocharger on your 2003-2004 Dodge 5.9L Cummins with the Industrial Injection 362240651A PhatShaft 62 Turbo. The PhatShaft comes equipped with an extended tip 62mm forged milled compressor wheel and 360 degree thrust bearing. The PhatShaft utilizes the 65mm turbine wheel and has an exhaust housing that is modified by Industrial Injection by changing the angle of the exhaust nozzle, maximizing the wastegate ports, and enlarging the wastegate chamber for full wastegate travel. Like all PhatShaft turbochargers it is equipped with dual grooved high performance bearings and an adjustable boost elbow.  

2003-2004 DODGE 5.9L CUMMINS (WITH FUEL MODIFICATIONS)

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 2003-2007 DODGE 5.9L CUMMINS

 2003-2007 DODGE 5.9L CUMMINS

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2003-2007 DODGE 5.9L CUMMINS

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2003-2004 DODGE 5.9L CUMMINS (WITH FUEL MODIFICATIONS)

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2003-2004 DODGE 5.9L CUMMINS

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2003-2004 DODGE 5.9L CUMMINS

The BD-Power 1045230 Super "B" Single Turbocharger for your 2003-2004 Dodge 5.9L Cummins was designed in a joint engineering effort between BD Diesel Performance and Borg Warner Turbo Systems AirWerks program, these new turbo systems for the 5.9 liter Cummins engine flow enough air for racing applications, yet are responsive and durable enough for street and heavy towing applications. Plus, they're backed by a one year factory warranty!*

Turbocharger lag is usually the result of an improperly matched turbocharger. As the compressor wheel size is increased to meet the airflow requirements of the engine, it gets heavier, which hurts response time. BD's turbo systems, using Borg Warners unique Extended Tip compressor wheel technology and low inertia, full-floating journal bearings, outperforms ball bearing turbochargers of a similar size.

Our unique dual-volute turbine housing picks up low rpm exhaust pulses for improved turbine response, while the dual-action waste gate bleeds off turbine drive pressure from both volutes. BD's turbo systems also feature a heavy-duty waste gate actuator that prevents pre-mature opening caused by high exhaust pressure. You can even fine-tune your BD/AirWerks turbo for ambient temperature and barametric pressure changes using BD's adjustable waste gate control.

Put simply, you'll get more power, quicker response, cooler EGT's and lower exhaust emissions with a BD/AirWerks turbocharger! And, you'll have the added benefit of proven journal bearing technology--the very same used in 99% of the turbochargers produced in the world since 1921.

SINGLE TURBO SYSTEMS

All of BD's single turbo systems are designed for easy, bolt-on replacement. This is a complete kit, not just a turbo but all the parts needed for installation. It has BD's adjustable waste gate, down pipe and for some applications an exhaust adpater is included for stock exhaust mounting. If you want the turbo seperately, just ask for it.

Super B Single: Designed for 94-06 applications, the Super B Single supports modified applications making up to 425 rwhp. The Super B single offers quick spool-up, cooler EGT's and no surging. It's ideal for street, towing and mild competition applications, and can easily be upgraded to a twin system for even more power.

2003 and 04 Super B kits include an adapter so the turbo mount exhaust brake can bolt up; later models require a remote mount exhaust brake. 2003-04 Engines that have any more than a 100 hp increase will cause the stock turbo to over speed, surge and fail.

*This turbocharger is not compatible with an AFE Intake System without modification.

Due to clearance issues with the factory oil filter and intercooler pipe some larger air intake tubes will require modification. This issue can be resolved by simply clocking the intake tube or modifying the intake system.

2003-2004 DODGE 5.9L CUMMINS

Price includes a $300 core charge. Core charge will be refunded upon receipt of old core.

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2003-2007 DODGE 5.9L CUMMINS

The ATS 2029302272 Aurora 3000 Turbocharger is a quick spooling turbo charger that is great for all around performance on your 2003-2007 Dodge 5.9L Cummins. The 58mm inducer on the turbo is a very nimble and highly responsive unit. Safe for stock engines and stock components, towing and daily driving become much easier due to the turbo doing more work, instead of relying on the engine with a restrictive factory turbo. The increase air volume will utilize all fuel injected into the cylinder creating a more complete and efficient combustion event. This will result in lower EGTs, better throttle response, and a more efficient/useable torque curve.

Aurora 3000 Turbocharger System - 03+ Dodge 5.9L Cummins, includes all necessary hardware for a smooth installation.

FEATURES:

• Quicker spool-up with reduced lag
• More efficient and useable torque curve
• Designed for towing and daily driving
• Increased fuel economy
• Safe for stock engine and components
• Decrease in stress on engine due to better combustion
• Reduces turbo "bark" due to ported compressor housing design
• Great all-around performance gains
• Everything included for a smooth installation
• This turbo is THE choice for those towing heavy loads and looking for exceptional EGT control

2003-2007 DODGE 5.9L CUMMINS

 The AFE 46-60052-1 BladeRunner GT Series Turbocharger is an upgraded replacement for your 2003-2007 Dodge 5.9L Cummins. Verified by AFE's in-house dyno, this turbocharger produces up to +51HP & +124 lb-ft tq over the stock turbocharger. 

2003-2007 DODGE 5.9L CUMMINS

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2003-2007 DODGE 5.9L CUMMINS

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TURBO DIMENSIONS:

2003-2007 DODGE 5.9L CUMMINS

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TURBO DIMENSIONS:

2003-2007 DODGE 5.9L CUMMINS

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2003-2007 DODGE 5.9L CUMMINS

Increase power, performance, and reliability in your 2003-2007 Dodge 5.9L Cummins with the Industrial Injection 227421 S467.7 Quick Spool Turbo Kit (1.00 A/R) The Industrial Injection SX-E Quick Spool S467.7 Cummins 5.9L 2nd Gen Turbo Swap Kit is a great kit for someone looking for all out performance but still wanting fast spool up with for their street/track vehicle. This is a complete kit that comes with everything needed for a nice clean install. Injector upgrades are recommended to help increase spool up and performance with this kit.

2003-2007 DODGE 5.9L CUMMINS

Increase power, performance, and reliability in your 2003-2007 Dodge 5.9L Cummins with the Industrial Injection 227422 S467.7 Quick Spool Turbo Kit (1.10 A/R) The Industrial Injection SX-E Quick Spool S467.7 Cummins 5.9L 2nd Gen Turbo Swap Kit is a great kit for someone looking for all out performance but still wanting fast spool up with for their street/track vehicle. This is a complete kit that comes with everything needed for a nice clean install. Injector upgrades are recommended to help increase spool up and performance with this kit.

2003-2007 DODGE 5.9L CUMMINS (500HP-600HP)

ADDITIONAL PROCESSING TIME REQUIRED

The BD-Power 1045718 Rumble B S364.5SX-E Turbo Kit has been built specifically to bring power and reliability to your 2003-2007 Dodge 5.9L Cummins. The S364.5SX-E Turbo Kit offers a performance replacement of the stock Holset Turbo that reduces EGT's and high turbo drive pressures.

T4 Pulse Manifold
Featuring an exclusive BD-Power T4 wastegate ready, race manifold, this exhaust manifold keeps your bottom end power strong with pulse technology and gives you a wastegate provision for protecting your charger with higher HP use and power adders like nitrous, if needed. External wastegate not included, see related items below.

Custom Intake & Air Box
Your new turbo kit will breathe through a BD-Power Custom Intake & Air Box that keeps intake temperature low, and your horsepower high! Avoid power robbing heat soak and elevated intake temps from your engine bay while maximizing flow through the BD Velocity Stack 8" OD Air Filter that outperforms the competition.

S364.5SX-E Turbocharger
S364.5SX-E 80mm, 0.91 A/R is great for up to 600HP. BD-Power's efficient and exclusive large single piece 90 degree outlet turbocharger gives higher CFM with lower losses compared to equivalent multi piece compressor covers. Save your head gasket and enjoy longer engine life, with this quick spooling turbo designed for up 600HP.

FEATURES:

• S364.5SX-E 80mm / 0.91 AR
• Supports Up To 600HP
  
• Complete Turbo Kit
  
• 1-Year Warranty
  

Note: A/R Ratios are suited for non-wastegated applications. External wastegate fitted to exhaust manifold is optional, and sold separately.

SPECIFICATIONS

2003-2007 DODGE 5.9L CUMMINS

The BD-Power 1045177 Iron Horn S366SXE/80 1.00AR Turbo Kit on your 2003-2007 Dodge 5.9L Cummins will replace the factory turbo in your Cummins with a S366 SX-E Borg Warner T4 flange turbo. The upgraded turbo will improve the performance, power, response, and reliability of your engine. Designed for a quick, clean install and requiring no extra pipping, the Iron Horn Turbo Kit comes with a 2-piece BD high flow pulse T4 manifold and gaskets. 

FEATURES:

2003-2007 DODGE 5.9L CUMMINS 

Increase power, performance, and reliability in your 2003-2007 Dodge 5.9L Cummins with the Industrial Injection 227420 S467.7 Quick Spool Turbo Kit. The Industrial Injection SX-E Quick Spool S467.7 Cummins 5.9L 2nd Gen Turbo Swap Kit is a great kit for someone looking for all out performance but still wanting fast spool up with for their street/track vehicle. This is a complete kit that comes with everything needed for a nice clean install. Injector upgrades are recommended to help increase spool up and performance with this kit.

2003-2007 DODGE 5.9L CUMMINS (400HP-500HP)

ADDITIONAL PROCESSING TIME REQUIRED

The BD-Power 1045720 Rumble B S361SX-E Turbo Kit has been built specifically to bring power and reliability to your 2003-2007 Dodge 5.9L Cummins. The S361SX-E Turbo Kit offers a performance replacement of the stock Holset Turbo that reduces EGT's and high turbo drive pressures.

T4 Pulse Manifold
Featuring an exclusive BD-Power T4 wastegate ready, race manifold, this exhaust manifold keeps your bottom end power strong with pulse technology and gives you a wastegate provision for protecting your charger with higher HP use and power adders like nitrous, if needed. External wastegate not included, see related items below.

Custom Intake & Air Box
Your new turbo kit will breathe through a BD-Power Custom Intake & Air Box that keeps intake temperature low, and your horsepower high! Avoid power robbing heat soak and elevated intake temps from your engine bay while maximizing flow through the BD Velocity Stack 8" OD Air Filter that outperforms the competition.

S361SX-E Turbocharger
S361SX-E 76mm, 0.91 A/R is great for up to 500HP. Efficient and exclusive large single piece 90 Degree outlet turbocharger gives higher CFM with lower losses compared to equivalent multi piece compressor covers. Save your head gasket and enjoy longer engine life, with this quick spooling turbo designed for up 500HP.

FEATURES:

• S361SX-E 76mm / 0.91 AR
• Supports Up To 500HP
  
• Complete Turbo Kit
  
• 1-Year Warranty
  

Note: A/R Ratios are suited for non-wastegated applications. External wastegate fitted to exhaust manifold is optional, and sold separately.

2003-2007 DODGE 5.9L CUMMINS (550HP-650HP)

ADDITIONAL PROCESSING TIME REQUIRED